MECHANICAL
FITTING


Expert pump rebuilds, overhauls and mechanical maintenance for critical water treatment equipment.

KEEPING CRITICAL WATER TREATMENT EQUIPMENT RUNNING RELIABLY


Neumann Water specialises in mechanical fitting and maintenance for water treatment plants, desalination facilities and wastewater operations across Australia. Our experienced mechanical fitters deliver pump rebuilds, horizontal laser alignment, rotating equipment maintenance and precision fitting services that minimise downtime and extend asset life.

We understand that unplanned equipment failures can severely impact your operations and water supply commitments. Our team provides rapid response breakdown support, planned maintenance programs and comprehensive overhauls delivered with rigorous safety standards and full technical documentation.

All mechanical fitting work is performed by qualified tradespeople with extensive water industry experience. We specialise in working with duplex and super duplex stainless steel (2507/S32750), understand the unique requirements of potable water applications, and deliver all work with comprehensive JSEA documentation.

OUR MECHANICAL FITTING CAPABILITIES




PUMP REBUILDS & OVERHAULS


We deliver comprehensive pump overhauls and rebuilds for centrifugal, high-pressure and multistage units used in water treatment and desalination. Each overhaul includes complete dismantle and inspection, bearing and seal replacement, impeller assessment, shaft inspection, casing machining and full performance testing. We work to manufacturer specifications or provide engineering recommendations for improved reliability.

Key Benefits:


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    All pump types including RO high-pressure units
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    Complete dismantle, inspection and rebuild
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    Performance testing and commissioning
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    Minimal downtime to operations




PRECISION ALIGNMENT & SEALING


We provide horizontal laser alignment services for pumps, drives, gearboxes and motors, reducing bearing wear and extending equipment life. Our flange refacing and sealing remediation service addresses damaged sealing surfaces through onsite machining, correct gasket selection and bolt tensioning. We work with all materials including duplex and super duplex (2507/S32750) to ensure leak-free connections.

Key Benefits:


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    Laser alignment to manufacturer specifications
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    Flange refacing and sealing remediation
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    Works with duplex and super duplex materials
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    Detailed alignment reports provided





VALVE, PIPEWORK & EQUIPMENT SERVICES


Comprehensive valve and actuator servicing includes dismantle, seal and gland packing replacement, seat refacing and functional testing for all valve types. We provide pipework repairs and replacement in stainless, duplex and super duplex materials with pressure testing and certified welding. Our rotating equipment inspection service uses vibration analysis, bearing assessment and alignment verification to identify issues before they become failures.

Key Benefits:


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    All valve types and actuator servicing
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    Stainless, duplex and super duplex pipework
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    Pressure testing and AS1554.6 welding
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    Condition monitoring and inspections




24/7 EMERGENCY & PLANNED MAINTENANCE


We provide 24/7 emergency breakdown support for critical equipment failures, with rapid mobilisation and spare parts availability. Our planned maintenance programs include scheduled overhauls, condition monitoring and reliability improvement strategies that optimise uptime and reduce lifecycle costs. We work with plant operators to develop maintenance schedules aligned to your operational requirements.

Key Benefits:


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    24/7 emergency breakdown response
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    Planned maintenance program development
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    Condition-based maintenance approach
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    Predictable maintenance scheduling


OUR MECHANICAL WORK IN ACTION








Frequently Asked Questions


We rebuild and overhaul all types of pumps commonly used in water treatment facilities, including centrifugal pumps, high-pressure multistage pumps, vertical turbine pumps, progressive cavity pumps and specialist reverse osmosis feed pumps. Our team is experienced with major brands and works to manufacturer specifications or provides engineering recommendations for improved reliability.

FEATURED MECHANICAL FITTING PROJECTS


Membrane Replacement

Major membrane change-out and train refurbishment at the Gold Coast Desalination Plant, showcasing our specialist capabilities in RO membrane handling and installation.

Membrane Replacement

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High-Pressure Pump Overhaul

Complete dismantle, inspection and rebuild of high-pressure pumps with precision alignment and commissioning.

High-Pressure Pump Overhaul

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Centrifuge Overhaul & Service

Comprehensive mechanical service including bearing replacement, alignment and drive maintenance delivered on time and to specification.

Centrifuge Overhaul & Service

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DISCUSS YOUR MECHANICAL FITTING REQUIREMENTS


Whether you need planned pump overhauls, urgent breakdown support, or a comprehensive maintenance program, our mechanical fitting team is ready to help. Contact Neumann Water today.